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So, the cart becomes useless for a while. Other causes are stuck cables and worn parts. Then unhook one of the battery meter wires from the battery pack for about 30 seconds and reconnect. 5. See more. For optimum life and performance, we generally recommend a discharge of 20% 50% of the batterys rated capacity even though the battery is capable of being cycled to 80% discharge. Lastly, if the above-mentioned ways do not work, change the entire battery and replace it with a new one. But if you are previously aware of the common ICON golf cart problems, you wont be anxious immediately. This is because they offer high currents and are also spill-proof. You can leave the charge cord plugged in at all times as the charger has a built in shut-off feature once it achieves a full state of charge. High ambient temperatures (above 80F) will shorten battery life because it increases positive grid corrosion and growth. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. If the solenoid is not totally damaged, experts may repair the parts of it and you can drive your cart again. If the battery water is empty then fill it. At a 40% state of charge, electrolyte will freeze if the temperature reaches approximately 16F. If damaged, fix them or get new ones. Your ICON golf carts braking system might develop issues after prolonged use. Tampering with the charger or charger algorithms. ICON Golf Carts For Sale Icon Electric Vehicles have 4 dedicated variants for golf carts. Older golf carts with lead-acid batteries will struggle to charge if the distilled water levels in the battery drop. If it is low, give it time to fill up before starting the cart. Work performed outside of an authorized ICON dealer or ICON Service Factory Center shall void the Limited Warranty. We are having the same issue with our i40 we purchased 6 weeks ago. State of Charge % incorrect. This site is owned and operated by Yard Floor. Open up the battery compartment and identify the damaged batteryyou may have to perform this process on multiple batteries in an electric cart. You will not hear a whirring clicking sound while starting the cart if the solenoid is damaged. Read on as we detail the problems youll likely encounter and how to solve them. Cant find the answer(s) you are looking for? $99.99 The wires might be damaged, affecting current flow. If the indicator does not show, it signifies a problem with the battery or charging system. The snag is mainly burnout, resulting from overheating, overloading, and pushing the cart past its operational limits. If there are loose nuts and bolts, your cart definitely wont run. Symptom 1: Low voltage. Finally, if all the above solutions dont work, then your tires are expired, and you need to replace them with a new tire.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[250,250],'golfertroop_com-large-mobile-banner-1','ezslot_12',109,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-1-0'); To change the defective tires, you can buy new ones within 50$-200$. Filter by Sort by 45 products ICON i20 - Indigo Blue with White Seats - $9,499 Call for Inventory As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. The following procedures can be followed to fix the solenoid of a cart: This is the easiest way to make your cart active again. However, when the faults are cleared, the On Board Computer should reset and function properly most of the time. Yearly: Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. Youll Be Surprised! Can You Use 3 12V Batteries On A 36V Golf Cart Instead Of Six 6V. You can go to the tire servicing center and fix the leaks. If you fail then just move to experienced service providers. When this happens, the first reaction is that the charger has failed, but often that is not the case. When I was a toddler, my family had a lush green lawn. AGM batteries are a good option to be used in golf carts. Following this thread to see if anyone has updates. However, there are a few disadvantages as well. Also, If you hear a clicking sound while you turn on to accelerate your golf cart that means the solenoid has failed. how to do a Harley Davidson golf cart engine swap? The Eagle Performance is one of the most well-known charging systems for golf carts, and it even comes with a 3 year warranty from the factory. If so, you're not alone. You have an icon golf cart brake problem if you see the cable performing unusually, such as failing to pull. So, what are the common ICON golf cart issues? This is another issue that creates problems in Icon golf carts. Driving your cart until it is flat is not recommended, as you may end up depleting the batteries so much that you may need to replace them. There are only a few specific reasons for slouching or overinflated tires. So, the air pressure inside the tire should be adequate.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-leader-1','ezslot_11',108,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-1-0'); There might be some leaks on the tires. I was at the center of caring for and maintaining this lawn and even proceeded to take an associates Degree in landscaping. In case of a puncture, you will need a tire repair kit to fix the complication. Lets look at the battery issues and how to fix them. Always wear plastic gloves to avoid electrical accidents. How To Fix Battery Issues in ICON Golf Carts. When this happens, there are no other choices except to replace them, and if you get that kind of performance from your batteries, you have done very well indeed. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. The other type of battery is Lithium Ion Phosphate or Lithium-Ion. However, these electric models can sometimes act up. You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. However, the charger does not act as a trickle charger and once it is off it will not turn back on unless it is unplugged from the car and plugged back in to the car. If they are not properly pumped, use the air pump to fill each tire to the proper pressure. Table of Contents Cartaholic. The thread of the lug studs is a standard size. We replaced it with this model and it has worked great for us. It won't push you back in your seats but its a decent time. Normally, you can buy a cable for between 6$- 217$. If you are trying to start the cart, but the engine doesnt start or get the power, there is a likely battery-related problem. For complicated situations, let an experienced mechanic take charge. It's extremely easy to hook your batteries up to the charger and forget about it. Prevent motor issues by working within the carts limits. This can become faulty and cause your golf cart not to charge. If the OBC does not clear the fault the controller will not power up or the solenoid will not engage. Link To 48V Club Car On-Board Computers (OBC): http://ow.ly/2fpv50u5CHnToday on GCGTV, we'll look at how to solve the issues that failed OBC technology in Cl. The cause might be because the voltage regulator malfunction, the power is drawn loose spark plug connections, battery cells are dead and battery charger failure, etc. Experience the convenience of a downtown driver without the expense of an electric car. In these situations, keep calm and try your best to solve them. I actually live about two miles from my dealer so it's not a hassle to bug them about these things. Just an FYI for you fellow ICON owners. This segment is in this discussion as to when all has been checked externally, and your golf cart still isnt charging, then it may well be internal electronics that could be the cause and so is worth mentioning in this discussion. You can check the air pressure rating in each tires rim to determine the proper pressure. This part will break down after some time leading to hitches like difficulty in starting and acceleration. With the key in the off position, plug your charge cord into the cart and wait till the charge indicator on the body turns green. That may tear up the tires. If you have kept the cart without using it for a long period, then a charged battery will get uncharged. But why not learn some tricks to solve some common ones? Overall AGM batteries are a great option for use in golf cars. Consider replacing the carts battery if you have used it for a long time. CHEAP POWER! You will notice that you have a charge indicator on the body. Exclusions for coverage would include the following: Yes. Even though you may think its a charging problem, it is not related. For example, golf cart batteries will average 225 cycles at 80% DoD and increase to 750 cycles at 50% DoD. When there is a tire problem with your Icon golf cart, the tires might get soggy. Corrosion leads to sulfate buildup, which will hinder the current flow. If you find that the golf cart isnt charging after a few minutes on the general charger, then you may have depleted them too much and will need new batteries. It may be better to refer them to a qualified technician to resolve solenoid or direction switch issues, especially if you have thoroughly checked the other possible charging problems. Ultimately, the user sees a slouching, unusable tire. The signs to know that there are some problems with the brake are- the feel of the brake pedal may change if pushed. Is the golf cart not charging? This is mostly achieved through, Read More Everything you need to know about Yamaha G29 clutch upgradeContinue, We understand how dealing with any issue of a premium golf cart like EZGO 48 volt can be really heartbreaking. He said while the cart is charging (power sw on) turn the key on and then off. That may help the cart to run again. If you need to change the battery of your cart, you may need 800-1500$ to buy a new one. And then, change the old tire with the new one. Using the wrong fuse may result in damage and void the warranty. A golf cart charger should last as long as your golf cart, but sometimes, the electronics inside the charger can fail, which will stop your golf cart from working. So, you must need a new one in this case. Its between 15 to 25 pounds per square inch. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-leader-2','ezslot_14',111,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-leader-2-0'); ICON Golf Cart uses AC motors. if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-medrectangle-4','ezslot_4',104,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-medrectangle-4-0');The battery problem might occur because of a variety of reasons. The first step is to raise your vehicle. Manufacturing defects of your windshield are covered. Park your car within the length of the supplied charging cable to an outlet. Also, make sure that you maintain your golf cart well so that the solenoid does not fail frequently. The Club Car brand typically has an on board charging circuit. If the voltmeter reads full battery voltage but no click, the solenoid has to be changed. I'm taking my cart to the dealer sometime this week to have a flow-rite watering system installed so I will talk to the service guys about a firmware update and report back here. Thorough probing of the brake unit will lead to the root of the ICON golf cart brake problems. However, be very careful while changing the solenoid. There might be several reasons for motor burnout. 4406 Madison Industrial Ln. These carts last forever. Classic 2 PLUS. A solenoid is a wire made coil that is used as an electromagnet. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. After using it for a long time, the tire pressure decreases. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Dealer reprogrammed the charger software and so far so good. The connections are another culprit behind the malfunctioning motor. You can remedy this by using a general charger to charge each battery separately to boost the charge and then hook it to the charger and see if it works. However, if you follow a systematic analysis of the potential issues, you should be able to, at last, identify the problem and, in some cases, fix it yourself. It does not only transport you and the golf accessories to the golf field but also it is very fun and relaxing to ride on. Paul, 2 red flashes, may mean battery voltage may be too low to take a charge. For most people reading this, replacing diodes and circuit boards will be a little too technically advanced, but these issues can lead to your golf cart not charging. Unplug the charger completely to be safe and then locate the fuse holder on the charger. When the battery bank in your golf cart is fully charged, the flashing will stop and you will notice one solid green light. Putting smaller or larger tires can affect the ride height of the vehicle, but the suspension height will remain unchanged. Suppose, you are in the mood to use your favorite ICON Golf Cart and suddenly find its not working! Also, you may hear a noise indicating that the brake is problematic. Depending on the charger, you may need to either replace that cable or you may be able to pull the pin out using a pair of needle-nose pliers. Press the key to reset the motor and cover. Check that both the body of the wire and the terminal connections are tight and clean and that there are no loose strands of wires sticking out or fraying loose. The next step is to check the golf cart charger itself. Lithium batteries are very light compared to traditional batteries. Even after taking all the necessary precautions, you might get other kinds of problems with your cart. They offer high currents and are also spill-proof. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. The Icon golf cart i40 series has a seating capacity of up to four people. Never get the voltage enough by only charging 1-2 batteries and then plugging your golf cart charger in to solve this solution. No, AGM and flooded lead acid batteries do not develop any type of memory. For most people, watering lead acid batteries on a monthly basis is a hated task. Never add electrolyte to a battery that is not fully charged,just add distilled water and do not overfill. Remember always to replace the fuse with the same one youve taken out, as the fuse specifications are particular for that charger model. Prior to replacing a tire, ensure that the ignition is off. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. Only distilled water should be used to fill low water levels. In addition, so many individuals improperly maintain their water level in the batteries which will destroy the batteries. Opening your battery compartment, go through each connection between the battery terminals and the connection to the life and the ground wires on the cart to ensure they are tight. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. Plug the vehicle back in and repeat the charge cycle. The most common ICON golf cart problems are battery issues, a problematic solenoid, a faulty motor, brakes failing to engage, and low-pressure tires. Check each link cable depending on how many batteries you have and the golf cart voltage. If all of the issues discussed above are in order, then the final examination needs to be of the cart components like the motor, and sometimes it can be fixed by pushing the reset button or toggling the power with the tow switch. The cause of a Club Car golf not charging is either a dead battery, a damaged power cable, or a faulty charger. The water-electrolyte levels (on a weekly basis). While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. If it happens again after reseting the meter the only thing I can thinks of is the meter is losing . Reliability comes from every charger being sealed to an IP66 rating to avoid damage from vibration, water, dust and chemicals. Hello! You can use a pressure measuring meter to see the air pressure level. Who Makes Noodle Golf Balls? Yes. The following are the probable solutions to the overinflated tire problem. The plates must be covered at all times. Overfilling can also result in a loss of electrolytes. If none of the above doesnt work then your motor is fully damaged and needs to be replaced by another one. If you still need help, please contact your local dealer, or our support team, and we will be in touch as soon as possible. Now that we have unravelled three of the four reasons, its time to explore the final potential cause of why your golf cart isnt charging, and this is because there may be problems with the golf cart electronics. Suppose you see any part of the wiring showing wear and tear or see the wire strands through the plastic outer casing. Dispose of rag or paper towel. Moreover, the motor can be troublesome due to contact with water leading to short-circuiting or damage to its frame or assemblies. The solenoid is a crucial component of golf carts, comprising a steel plunger and a thin wire coil going around the plunger. If your golf cart isnt charging, you need to check that the wiring on the charger is good. This will result in unbalanced batteries. So, you may change your solenoid whenever it gets damaged. No. Your golf cart battery charger may need to be troubleshooted frequently. In most cases, this works fine. If you are using the Cart for a long time or under the scorching sun, your engine, wiring, and other components might get overheated. Do you own a troublesome ICON golf cart? This happens when the brake of the cart gets hampered. We bought it from the original buyers at the end of last. The charger may be working, but if there isnt enough voltage in the batteries, the charger may not work correctly, and it may seem like the charger isnt working, when in fact, the batteries are to blame. What is the Wire Size for Golf Cart Batteries? Golf carts run on either 48V or 36V and some newer ones 72 volts and usually have 6 volt, 8 volt, or 12 volt batteries to power them. Lug Nuts should be torqued to 55-65 FT LBS. Yes. If your golf cart tire is flat, then replacing it is the best option. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. This can usually be found on the motor itself and near the main power supply. Amanda Lee-California. weigh just 1/4 the weight of traditional Lead-Acid batteries (325 lbs. Connect charging plug to the cart's charging outlet Leave charger connected until the battery is fully charged Perform an equalization charge once every 4-6 weeks If you cover these five steps then most likely you're going to have no problem successfully charging your electric golf cart. In that case, this may mean that there is a faulty connection that is causing the wire to heat up, and any time there is heat build-up, this will reduce the efficiency of the wire to conduct charge. You can solve minor solenoid issues, like loose connections, by changing the wires and other necessary fixes. Then you can plug the golf cart charger back in and see if it works. Tires should be adequately pumped and inflated to the proper pressure. Solving problems wont take much time if you know them beforehand. You should consult a professional or visit the nearest ICON service center for a faulty charging system. This combination of heated components might burn out your motor. Manage Settings But why not learn some tricks to solve some common ones? The main difference between FLA and the Gel and AGM batteries is that Gel and AGM are sealed and essentially maintenance-free. The brake of the cart may not work due to tangled wires. Last but not the least, a problematic solenoid can ruin your journey with a Icon golf cart. Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. Taking batteries out of charge for prolonged storage may cause them to degrade and lose capacity over time. The best thing to do is to park the golf cart on a flat surface while you change the tire. Share your questions, share your pictures, share your customizations, and share your knowledge of ICON Golf Carts. If you press the pedal very frequently like a racing car and hit the metal part of the cart, then it will put pressure on your motor, and ultimately, it might get burnout. Fast charging - Lithium batteries can be fully charged within 1-3 hours. With more than 20 years of combined experience in battery technology, RoyPow TECHNOLOGY is proud to offer you professional battery system solutions for LEV (low speed vehicle) including Golf Carts, AGV (automated guided vehicle), Forklift, Energy Storage etc. When doing this, always charge each battery one at a time. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. Get new tires if the ones you have are severely out of shape. The biggest benefit of lithium-ion batteries come in the form of their longer life. Do not let the rag or paper towel get wet enough to drip on other parts of the car. However, it will not cost more than 10$ -30$ to repair leaked or damaged tires. Leaving your golf cart sitting for long periods, especially in very hot or cold weather, can lead to your batteries losing charge and being unable to pick up a charge as they dont have enough voltage to click the charger on.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_1',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); As we said before, the batteries need to have a small voltage to work, and if they are flat or dont have enough charge, the charger will not register the connection and wont be able to charge the batteries. Lets delve into this! 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions. The link cables connect the negative of the first battery to the positive of the next one and so forth and then complete the circuit by connecting the negative or ground cable of the cart to the last negative battery terminal and the golf cart positive to the first batterys positive terminal. Even after providing sufficient air pressure, if your tire gets inflated repeatedly, there might be some tire leaks. Check on parts like the motor, the solenoid, and the braking system, as they are the source of most hiccups. If you use the Cart to bear overweight regularly, then it can also burn out your Cart motor.if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[300,250],'golfertroop_com-large-mobile-banner-2','ezslot_13',110,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-large-mobile-banner-2-0'); If the track on which you are using the Cart is rough and uneven, it will put extra pressure on the motor and might burn out. But make sure to check the terminal cables, voltage regulator, spark plugs etc before changing the batteries. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! Some general obstacles that you may face while operating your Icon golf carts are: As there are problems, of course, there will be some possible solutions to fix those problems. When you compare ICON's top speed to other popular brands on the market, it's impressive, to say the least. Sometimes the wiring on the charger itself can be frayed or have a loose connection in the cart plug connection. This will reset the meter. You can check voltage of each individual battery and if you you find a low one, try trickle charging that battery to bring it back with smaller auto charger . This is a common issue behind a problematic brake. Check the electrolyte levels and add distilled water, if required.